Describing active vibrations of a source system

Within the realm of Transfer Path Analysis (TPA), the first step often involves characterizing the forces generated from an actively vibrating component.
This process is known as source characterization. The characterization can either be done using interface forces with the classical approach, or using Blocked Forces/equivalent forces with the component-based approach. Several methods are described here for determining these forces: classical TPA (interface forces) and component-based TPA (Blocked Forces/equivalent forces), which are explained below and in our whitepaper on source characterization.

Classical TPA – Interface forces

Classical TPA is intended to identify transfer path contributions in existing products. The source excitation is represented by interface forces, which are a property of the assembly they are measured in. Their use for partial contribution analyses makes interface forces a valuable tool for determining which paths have the most significant contribution to the responses of interest.

  • Direct measurement
    The most straightforward technique to obtain the interface forces is from force transducers mounted directly between the active and the passive components. This approach requires that the transducers at the interface are very stiff in the frequency range of interest. The main drawback of this method is the inconvenience of mounting transducers between the active component and the receiving structure, making it impractical for most applications.
  • Mount stiffness method
    In many automotive applications, the actively vibrating parts are attached to the vehicle body using resilient mounts to reduce vibration transmission. The mount stiffness method takes advantage of the fact that the amount of vibration on either side of the mount will not be the same. Using the mount stiffness approach, interface forces are calculated by multiplying the mount’s stiffness with the change in displacement across the mount (usually integrated from accelerometer data) during the operational test. One challenge of the mount stiffness method is getting an accurate characterization of the mount stiffness properties. However, this is made possible with VP Transformation and Inverse Substructuring or decoupling techniques.
  • Matrix inverse method
    The perhaps most popular method for determining interface forces is the matrix inverse method. With the matrix inverse method, we use responses measured during operation multiplied with (inverted) FRFs to calculate forces. The operational measurements are made on the full assembly, and the FRF measurements are made on the assembly with the active component removed. The VP Transformation makes it possible to get all six Degrees of Freedom (forces and moments) exactly at the interface. With a matrix inverse method, the success of the calculation is highly dependent on the choices for location and quantity of indicator sensors used in both operational and FRF testing. Typically the indicator sensors are placed close to the interfaces, with more responses than forces to improve the FRF matrix for inversion.

Component-based TPA – Blocked Forces / equivalent forces

Component-based TPA, on the other hand, is useful for simulating component vibration levels in new products. The source excitation is characterized by a set of equivalent forces that are an intrinsic property of the active component itself. More popularly, these forces are known as Blocked Forces, as they are the would-be forces (and moments!) when measured against a rigid boundary.

  • Direct measurement
    Perhaps the most straightforward technique to obtain Blocked Forces involves rigidly clamping the vibrating component to zero its interface vibration. We can directly measure the Blocked Forces by placing force transducers between the component and the test rig. Some of the challenges encountered with this method include measurement of rotational moments, challenges designing a rigid test bench at higher frequencies, and limitations on where the force transducers can be easily mounted (e.g. before vs. after the bushings).
  • Free velocity
    The direct counterpart to the direct measurement method is the free velocity method. In this case, the component’s interfaces are left free, such that all vibrations are seen as “free displacements” at the interface DoFs. From here on, equivalent forces can be calculated by inverting the FRFs measured at the free subsystem’s interfaces. In practice, it may be challenging to run the active component in operation in a free boundary condition.
  • In-situ
    At VIBES, we often use the in-situ technique to calculate Blocked Forces. Using the in-situ method, the blocked forces can be calculated with the active component attached to anything: from the full vehicle to a softer test bench. Again a matrix inverse is used, where operational tests on the assembly are multiplied with (inverted) FRFs of the assembly. This technique is quite similar to the matrix inverse technique for obtaining interface forces, but it has the advantage that the active component does not need to be dismounted, hence the name in-situ. Again, the success of the method is highly dependent on the choices for location and quantity of the indicator sensors used in the operational and FRF tests. Typically the indicator sensors are placed close to the interfaces, with more responses than forces to improve the FRF matrix for inversion. This method benefits significantly from the use of the Virtual Point Transformation, as it allows one to obtain FRFs exactly at the interfaces, even with the obstruction of the active component being mounted.

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